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Beneficiation of Iron Ores. Iron ore is a mineral which is used after extraction and processing for the production of iron and steel. The main ores of iron usually contain Fe2O3 (70 % iron, hematite) or Fe3O4 (72 % iron. magnetite). Ores are normally associated with unwanted gangue material.

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For beneficiation of a particular iron ore the emphasis is usually to develop a cost effective flow sheet incorporating necessary crushing, grinding, screening and beneficiating techniques which are necessary for the upgrading of the iron ore. A typical flow sheet for iron ore beneficiation plant is shown in Fig 1.

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Dry grinding is a very simple process, often only requiring a few steps. Dry grinding is much less expensive than wet grinding. The choice of grinding circuit is based on the density and hardness of the ore to be ground. Most taconite operations employ rod or mill grinding, a few facilities use autogenous or semi-autogenous grinding systems.

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